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PCD Special Tools

Name: PCD Special Tools
Brand: TECHNO EDGE CUTTING TOOLS
Price: 10000.0 INR
Availability: InStock

Price 10000.0 INR/ Piece

Get a Price/Quote

MOQ : 2 Pieces

PCD Special Tools Specification

Drill Bits Types
PCD (Polycrystalline Diamond) Milling Cutters

Cutting Accuracy
0.01 mm mm

Length
60 mm to 120 mm (varies per specification) Millimeter (mm)

Cutter Type
Face and Shoulder Milling Cutter

Coating
None or custom diamond coating on request

Machine Type
CNC Milling Machines, Vertical & Horizontal Milling Centers

Coating Type
Uncoated / CVD Coated

Material
Others

Tool Type
Indexable insert type

Operation Type
Dry or wet milling

Features
Ultra-durable, wear-resistant, suitable for high-speed machining, long tool life

Shape
Round with multiple cutting edges

Hardness
Up to 92 HRA (based on PCD insert)

Cutting Capacity
High, suitable for non-ferrous and abrasive materials

Operate Method
Automatic or Manual Tool Change

Cutting Force
Low due to high sharpness and advanced material

Diameter
Available in 20 mm to 100 mm Millimeter (mm)

Processing Type
Fine & High Precision Milling

ISO Tolerance
h7

Application
Machining of aluminum, copper, composite, graphite, and plastic materials

Usage Life
Extremely high compared to carbide cutters, up to 15x longer

Surface Finish Ra
Up to 0.2 m achievable on non-ferrous metals

Number of Flutes
2, 3, or 4, based on cutter design

Coolant Capability
Internal or external coolant supply

Insert Type
Replaceable polycrystalline diamond (PCD) inserts

Balance Quality
G2.5 at 25,000 rpm

Shank Type
Weldon or cylindrical shank

Weight
Varies based on diameter and length (typically 0.5 kg to 2 kg)

Corrosion Resistance
Excellent due to diamond properties

PCD Special Tools Trade Information

Minimum Order Quantity
2 Pieces

Payment Terms
Cash in Advance (CID)

Supply Ability
5000 Pieces Per Month

Delivery Time
10 Days

Main Domestic Market
All India

About PCD Special Tools

Acclaimed for their unparalleled performance, these PCD Milling Cutters are a sizzling choice for machining non-ferrous and abrasive materials like aluminum, copper, composites, plastics, and graphite. Featuring replaceable polycrystalline diamond (PCD) inserts on a robust steel body, they consistently achieve a top-ranking surface finish of up to 0.2 m Ra. Available in clearance sale with various insert and shank options, these cutters offer outstanding cutting force reduction, exceptional corrosion resistance, and up to 15x longer tool life compared to carbide alternatives, ensuring precise, efficient, and ultra-durable operations.

Versatile Applications and Superior Methodology

PCD Milling Cutters excel in both general and specific machining environments. Designed for CNC milling machines-whether vertical, horizontal, or centers-these cutters are tailored for face and shoulder milling of non-ferrous, composite, and plastic materials. Utilized through automatic or manual tool changes, their operational versatility guarantees precision fine milling, which is integral for applications demanding high surface quality and tight tolerances.

Packaging, Sampling, and Swift Delivery Process

Packaging is meticulously executed to minimize any risk, with every PCD Milling Cutter secured in protective casing, ensuring safe drop-off at your location. Sample requests are available upon order approval, subject to manufacturing policies. With streamlined order processing and reliable shipping partners, estimated delivery time ranges from 2-4 weeks, depending on customization specifics and order volume. Each shipment is tracked to ensure timely arrival across India and international locations.

FAQ's of PCD Milling Cutters:

Q: How do PCD Milling Cutters outperform traditional carbide cutters?

A: PCD Milling Cutters are distinguished by their extremely high wear resistance and prolonged tool life-up to 15 times longer than standard carbide alternatives. This results in reduced downtime, lower tooling costs, and consistently high-quality surface finishes on non-ferrous and abrasive materials.

Q: What materials are best suited for the use of these milling cutters?

A: These cutters are specifically engineered for working with materials such as aluminum, copper, plastic, composite materials, and graphite, providing outstanding machining results and durability even on challenging, abrasive surfaces.

Q: Where can these PCD Milling Cutters be utilized?

A: They are optimized for use in CNC milling machines, vertical milling centers, and horizontal milling centers, making them suitable for both large-scale manufacturing units and precision workshops handling non-ferrous materials.

Q: What is the recommended process for choosing between internal or external coolant supply?

A: The choice between internal and external coolant depends on the application requirements and material being machined. Internal coolant is preferred for enhanced chip evacuation and cooling, especially in deep milling operations, while external coolant is suitable for general surface milling.

Q: When can I expect delivery after placing an order for PCD Milling Cutters?

A: Order processing begins as soon as your specifications are confirmed, with estimated delivery typically ranging from 2-4 weeks based on customization and order quantity. Updates and tracking information are provided throughout the shipment process.

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